How a Brewery Turns Spent Grain Into Smart Packaging episode artwork

EPISODE · Jun 2, 2026 · 16 MIN

How a Brewery Turns Spent Grain Into Smart Packaging

from The Climate Tech Podcast with Fexingo: Energy, Sustainability, and Decarbonization Companies · host Fexingo

Every year, breweries produce millions of tons of spent grain — the leftover barley and wheat after mashing. Most of it goes to low-value animal feed or landfill. But a California startup called Upcycled Materials has figured out how to turn that fiber into a biodegradable packaging material that's cheaper than virgin cardboard and actually stronger than recycled paperboard. In this episode, Lucas and Luna walk through the chemistry, the economics, and the surprising business model: selling carbon offsets alongside the packaging. They talk about the $400-million pilot facility breaking ground in Fresno this quarter, and why major brewers like Sierra Nevada and Boston Beer are already signing off-take agreements. It's a concrete look at the intersection of waste valorization, industrial biology, and the packaging industry's desperate search for alternatives to plastic and virgin paper. Hosted by Fexingo Business. #UpcycledMaterials #SpentGrain #BreweryWaste #CircularEconomy #BiodegradablePackaging #CarbonOffsets #SierraNevada #BostonBeer #WasteValorization #IndustrialBiology #SustainablePackaging #California #Fresno #AgricultureTech #ClimateTech #BusinessAndTechnology #FexingoBusiness #BusinessPodcast Keep every episode free: buymeacoffee.com/fexingo

Every year, breweries produce millions of tons of spent grain — the leftover barley and wheat after mashing. Most of it goes to low-value animal feed or landfill. But a California startup called Upcycled Materials has figured out how to turn that fiber into a biodegradable packaging material that's cheaper than virgin cardboard and actually stronger than recycled paperboard. In this episode, Lucas and Luna walk through the chemistry, the economics, and the surprising business model: selling carbon offsets alongside the packaging. They talk about the $400-million pilot facility breaking ground in Fresno this quarter, and why major brewers like Sierra Nevada and Boston Beer are already signing off-take agreements. It's a concrete look at the intersection of waste valorization, industrial biology, and the packaging industry's desperate search for alternatives to plastic and virgin paper. Hosted by Fexingo Business. #UpcycledMaterials #SpentGrain #BreweryWaste #CircularEconomy #BiodegradablePackaging #CarbonOffsets #SierraNevada #BostonBeer #WasteValorization #IndustrialBiology #SustainablePackaging #California #Fresno #AgricultureTech #ClimateTech #BusinessAndTechnology #FexingoBusiness #BusinessPodcast Keep every episode free: buymeacoffee.com/fexingo

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How a Brewery Turns Spent Grain Into Smart Packaging

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This episode was published on June 2, 2026.

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Every year, breweries produce millions of tons of spent grain — the leftover barley and wheat after mashing. Most of it goes to low-value animal feed or landfill. But a California startup called Upcycled Materials has figured out how to turn that...

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