How Formula SAE Helped Joshua Kim Build an Engineering Career

How does a Formula SAE student go from building aero packages and carbon fiber layups to becoming Chief of Staff at a semiconductor startup? On this episode of Beyond the Competition, hosts Mike and Scott talk with Joshua Kim about his journey from the University of Illinois Formula SAE EV team to leadership at Synergy Research Labs. Joshua shares how hands-on experience in Formula SAE taught him critical engineering and manufacturing skills that couldn’t be learned in the classroom alone. From CNC machining and composites manufacturing to presenting ideas in design reviews and solving high-pressure engineering problems, Joshua explains how Formula shaped both his technical abilities and his confidence as an engineer. The conversation also dives into: Why many Formula SAE programs are consolidating into EV teams The value of learning design for manufacturability and serviceability How Formula SAE prepares students for internships and careers The importance of asking questions and staying humble as an engineer Why hands-on experience matters in engineering education Joshua’s memorable moments from competition at Michigan Advice for current Formula SAE students looking to maximize their experience Joshua also discusses Synergy Research Labs’ work developing gallium oxide semiconductor materials and why the company is recruiting directly from Formula SAE programs. Whether you’re a current SAE student, alumni, or engineering professional, this episode is packed with insight on how student competition programs translate directly into real-world engineering careers.