MRPeasy Manufacturing Podcast

While traditional costing is a simple way to determine manufacturing costs for basic product lines, it’s not always the most accurate. It spreads overhead evenly over all products. For a more accurate picture of what it takes to produce a product, activity-based costing helps SMEs remain profitable by understanding the true cost of manufacturing. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Tiered pricing is a powerful strategy for balancing profitability with customer satisfaction. By offering structured price levels based on volume, features, or usage, businesses can attract a wider range of buyers, encourage upselling, and maintain healthy margins across customer segments. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Every manufacturer knows how quickly things can go sideways. A delayed shipment here, equipment trouble there, and suddenly your whole operation falls behind. Decoupling inventory takes a different approach. By placing buffer stock at key production points, manufacturers can absorb these shocks without losing their delivery commitments to meet demand. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Over the past few decades, business structures have shifted from siloed departments to integrated teams, where collaboration is key. This evolution is especially evident in inventory management, where nearly every department now plays a vital role in ensuring the smooth flow of goods and services. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

The complexity of inventory management multiplies with every new storage location you open. This guide will help you wrestle with multi-location inventory management – and come out on top. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Some manufacturers hit every delivery date. Others constantly scramble with delays. What’s the difference? It might just be how you estimate and manage lead times. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

This podcast episode is a live recording of an MRPeasy webinar on the hidden cost of expiring inventory. Our guest Steve Maurer shares practical insights for small food manufacturers on the real impact of expired raw materials and finished goods. In this session, we cover: The direct and indirect costs of expiring inventory Recall risks How expiring goods affect cash flow and customer trust Practical ways to improve inventory control For more information about MRPeasy, visit mrpeasy.com

Packaging is as much a part of production or shipping workflows as assembly, picking, or any other step in a product’s routing. Modern manufacturing software takes this into account, offering built-in functionalities that make packaging management a breeze. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

One quality issue can mean angry customer calls, costly returns, and damage to relationships you’ve worked years to build. For small manufacturers in various industries, the stakes are particularly high. Here’s how to keep quality problems from becoming business problems without breaking your budget. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Your shop floor and inventory management workflows might be spotless, but if your warehousing practices are poor, overall efficiency can still suffer. Luckily, tracking essential warehouse metrics provides insight into what’s holding you back and why. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

In this live recording of an MRPeasy webinar, we break down how you can overcome the current labor shortage by building stronger systems instead of hiring new people. Our guest is Sara Duff from Smart Manufacture, a UK-based manufacturing consultancy firm. Sara gives her insight into: Why process clarity beats additional headcount. How better production planning reduces firefighting. Real-world examples of manufacturers improving performance without hiring. If you’re struggling with capacity, delayed orders, or overworked staff, this session will show you why a better system can be a better solution than hiring new people. For more information about the MRPeasy software, visit our website: mrpeasy.com

Most small businesses learn this the hard way – running out of critical components during high season costs far more than regular inventory counts. That’s why smart manufacturers and distributors make stocktakes a cornerstone of their operations. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Ymani Efunyale started making her own cleaning product after her toddler experienced a bad asthma attack triggered by a store-bought cleaner. Today, she ships her products all over the US — and here’s how she manages it all. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Next to forecasting customer demand, aligning production capacity with anticipated sales is the stuff of manufacturing forecasting. In this blog post, we go over production forecasting essentials, look at how to implement a forecasting system, and see the role manufacturing software can play in ensuring that the shop floor is aligned with forecasted sales numbers. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Utah-based premium LED lighting systems manufacturer Technodynamics reached a new level in order, inventory, and cost tracking after implementing manufacturing ERP software. “The more complicated your manufacturing process gets, the more MRPeasy makes sense,” Senior Production Engineer Alfred Neufeld says. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

When demand spikes, some manufacturers end up scrambling - which means they also end up paying overtime costs and missing deadlines. Others handle the surge without breaking a sweat. The difference is capacity planning, which is really just matching what you can actually produce with what customers are asking for. It’s simpler than what most people think. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Lean inventory management is a strategic inventory approach that helps companies operate with less capital tied up in inventory while maintaining agility and responsiveness to market demands. Rooted in Lean manufacturing principles, its goal is to reduce excess stock, improve efficiency, and deliver customer value. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

This Holiday Season, let’s find out why so many small manufacturers around the world are driven by purpose as much as profit and how behind many small shops is a story of care and a commitment to serving others. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Inventory costs make up a substantial part of any manufacturing or distribution company’s total expenses. But the purchase price is just the beginning—storage, handling, and opportunity costs add up fast. Getting a handle on these expenses directly impacts your bottom line, profit margins, and competitive position. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Hovat, a trusted name in food packaging solutions, recently transformed its production and stock control systems by implementing modern MRP software. “When I joined, they used software developed in the 70s. It was originally used to record stock for the Vietnam War,” says Head of Finance, Colin Britton. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

BOM version control is the process of managing and tracking changes made to a bill of materials. It is essential for ensuring smooth operations in environments where the BOM is continuously updated. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

For many growing CPG brands, outsourcing is the key to scaling up without investing in massive facilities or specialized equipment. While co-manufacturers and co-packers facilitate growth, they also introduce new challenges. You can learn more in this episode or read about it on our blog For more information about the MRPeasy software, visit our website: mrpeasy.com

Precision engineering company Intake Engineering introduced control and tracking into the operation, making every piece of vital information easily accessible. “Everything is just a click away and I can access it anywhere,” says Lee Brien, Director. “It’s a godsend.” You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

There are many moving parts to running a profitable business. One critical but often overlooked component is an efficient warehouse operation. Here’s why it’s important, along with 10 warehouse organization tips to optimize and keep it running smoothly. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Overstocking means holding more inventory than is actually needed. While it might sound like a good idea to have extra stock lying around just in case, it can significantly increase your operating costs and erode profits. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Dead stock, also called dead inventory, happens when materials, components, or products lose their purpose. Understanding the causes of dead stock helps you prevent costly tie-ups of cash and space. Dead stock management starts with recognizing the warning signs. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com  

Modern manufacturers need modern production management tools. Deciding on an ERP should involve a lot of comparison and analysis. In this post, we introduce six of the best manufacturing ERP systems you should shortlist for 2025. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com  

Flow production means your manufacturing line rarely, if ever, stops. Materials enter at one end and finished products come out the other in a continuous stream. This continuous production method keeps operations moving fast while cutting waste and maintaining quality. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Fresh Fizz Sodas from Long Island needed to comply with traceability regulations and found the perfect solution. “Everything we sell now matches up with specific ingredient lots, so we know what our products cost, where the inputs came from, and which customers purchased the products. We get complete visibility,” says President Yoni Schwartz. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com  

Whether you’re swapping your legacy systems with modern manufacturing software or making a strategic decision to switch vendors, ERP migration is a strategic business process that needs careful deliberation and execution. Let’s dive in. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

On June 4–5, the MRPeasy team participated in the Smart Factory Expo, held as part of Smart Manufacturing Week at the NEC Birmingham. As one of the UK’s flagship manufacturing innovation events, the expo brought together key players in the industry, and MRPeasy was thrilled to be part of the action for the first time. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

As the world becomes more digital, companies need to safeguard their data from cyberattacks and data loss. Many believe that storing data within their own facility is the safest option, but cloud-based solutions might provide even better safety to SMEs. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Managing inventory costs in manufacturing? The specific identification method tracks each item’s actual cost from purchase to sale—no estimates, no assumptions. It’s the most accurate way to calculate the cost of goods sold, but the complexity means it only makes sense for certain operations. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com  

Fix it before it breaks. That simple idea sets the basis for maintenance management and makes the difference between a manufacturing facility that’s constantly putting out fires and one that runs like clockwork. Preventive maintenance isn’t rocket science, but it does require changing how we think about equipment care and maintenance activities. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com  

Biotechnology startup OGI Biotec adopted manufacturing software early on to get its fledgling production off the ground, a move that quickly proved beneficial. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Inventory control, inventory optimization, inventory management – are they all just other words for stock replenishment? In a way, yes, but also, not at all! Let’s find out the difference. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

While other shops are still paying to haul away perfectly good material, smart manufacturers are cutting costs by reusing what they already have in their manufacturing processes. Let’s dig into what makes closed-loop manufacturing work and why more shops are making the switch. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

When a simple stock management system and a tangle of spreadsheets no longer supported his growing operations, Pennsylvania-based entrepreneur Robert Ogden knew it was time for a change. What followed was a double-implementation of MRP software that unlocked a new level of accuracy and collaboration. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Dan Klasel couldn’t cope with the discontinuation of a line of mobile power supply systems, so he and his business partner bought it. Now, his team is modernizing it through automation and ERP software. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Manufacturing traceability isn’t just a fancy catchword. It’s the mark of quality, compliance, and competitiveness for shops of all sizes. Find out what traceability really means for smaller manufacturers, learn how it protects your production process, and discover practical ways to implement it without blowing your budget. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

After a disastrous experience with a different system, Arcus Cleaning Systems found the perfect software to manage their operations. “MRPeasy has been brilliant for us,” says Ryan Brogan, Director. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Most people think of manufacturing as a straight line from beginning to end, a process of sequential engineering. However, when building something complicated, especially a new product, consider concurrent engineering instead. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

For small manufacturers, having a clear understanding of what’s happening on the shop floor is paramount to meeting production goals. Efficient production reporting is an essential aspect of manufacturing, ensuring a clear view of operations. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Patrick J. Verryn, owner of Move 2 Cloud software consultancy company, is confident in endorsing MRPeasy: “MRPeasy gives me peace of mind. It’s reliable, accurate, and purpose-built for manufacturing. My clients trust it—and so do I.” You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com  

Costing is the process of figuring out how much it costs to produce a product or service by tracking all the expenses involved, such as materials, labor, and overhead. In this post, we discuss the significance of accurate costing, look at different costing methods, and see how MRP systems can help increase costing efficiency. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Partial shipments are deliveries of single orders in multiple batches or stages, where different portions of the order are sent at different times instead of being fulfilled all at once. Let’s explore how to manage them both from the customer’s and the supplier’s perspective. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

In today’s interconnected economy, supply chain traceability is becoming a critical requirement in more and more sectors to maintain trust and efficiency. In this guide, we look at the importance of supply traceability and how the right tools and strategies can help achieve it. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

High-precision measuring device manufacturer Optimec Systems opted for a day-one MRP system implementation. For four years, MRPeasy has continued to handle all production and inventory management complexities. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Tim Grant, Founder of Business Solution Providers manufacturing consultancy, has spearheaded hundreds of software implementation projects. Here are some of the insights he’s gathered over the years. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com

Effective inventory counting is an essential practice for any business, but traditional methods can be disruptive. Inventory cycle counting offers a more flexible approach that keeps your operations running smoothly without needing a full-scale shutdown. Let’s look at what cycle counting is and why it’s important. You can learn more in this episode or read about it on our blog For more information about MRPeasy software, visit our website: mrpeasy.com