Extrusion innovations from K 2025

Episode 151 of the PMM Insight: A Plastics Machinery & Manufacturing Podcast podcast, hosted by Endeavor Business Media, titled "Extrusion innovations from K 2025" was published on February 26, 2026 and runs 8 minutes.

February 26, 2026 ·8m · PMM Insight: A Plastics Machinery & Manufacturing Podcast

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Summary

On this episode of PMM Insight, Editor Ron Shinn and Managing Editor Lynne Sherwin discuss new extrusion machinery introduced at the K Show. Labor shortage solutions take center stage: New extrusion systems focus on automation, guided workflows and smarter controls to support less-experienced operators. Reifenhäuser Everex flat film line: Automated PAM (Precise, Autonomous Mechatronic) die and adapter adjustment for time savings, improved safety and reduced operator intervention KraussMaffei Pioneer ProcessControl (ppC): Dashboard- and widget-based data visualization; role-based interfaces for all skill levels; smart guided workflows to simplify complex production steps Milacron MosaicX control system: Faster processing and expanded data reporting; controls multiple extruders and auxiliary systems; enhanced self-diagnostics and fault detection Coperion Lifecycle Manager (C-Beyond platform): Predictive maintenance based on real operating hours; automated service notifications; improved OEE through bundled, scheduled maintenance Breakthrough degassing technology from Battenfeld-Cincinnati: The BC-120-40 DVT, the first single-screw extruder with dual, independent degassing zones for Superior moisture and volatile removal, minimized bubble formation, reduced pre-drying Recycling-ready extrusion: Coperion STS 35 Mc 11 optimized for recycled resin, with nitride-hardened steel process section, brass heater shells with water flash cooling Industrial AI enters extrusion operations: Reifenhäuser NEXT system includes AI chatbot for real-time troubleshooting (NEXT.AI), digital and on-site training platform (NEXT.Learning), production dashboards and data aggregation (NEXT.Data) Listen now to hear PMM’s Ron Shinn break down the most impactful extrusion innovations from K 2025 — and what they mean for your plant floor.

Episode Description

On this episode of PMM Insight, Editor Ron Shinn and Managing Editor Lynne Sherwin discuss new extrusion machinery introduced at the K Show.

Labor shortage solutions take center stage: New extrusion systems focus on automation, guided workflows and smarter controls to support less-experienced operators.
Reifenhäuser Everex flat film line: Automated PAM (Precise, Autonomous Mechatronic) die and adapter adjustment for time savings, improved safety and reduced operator intervention
KraussMaffei Pioneer ProcessControl (ppC): Dashboard- and widget-based data visualization; role-based interfaces for all skill levels; smart guided workflows to simplify complex production steps
Milacron MosaicX control system: Faster processing and expanded data reporting; controls multiple extruders and auxiliary systems; enhanced self-diagnostics and fault detection
Coperion Lifecycle Manager (C-Beyond platform): Predictive maintenance based on real operating hours; automated service notifications; improved OEE through bundled, scheduled maintenance
Breakthrough degassing technology from Battenfeld-Cincinnati: The BC-120-40 DVT, the first single-screw extruder with dual, independent degassing zones for Superior moisture and volatile removal, minimized bubble formation, reduced pre-drying
Recycling-ready extrusion: Coperion STS 35 Mc 11 optimized for recycled resin, with nitride-hardened steel process section, brass heater shells with water flash cooling
Industrial AI enters extrusion operations: Reifenhäuser NEXT system includes AI chatbot for real-time troubleshooting (NEXT.AI), digital and on-site training platform (NEXT.Learning), production dashboards and data aggregation (NEXT.Data)