Chips and Tips Podcast

What does it take to transition a 30-year-old family manual shop into a high-tech automated powerhouse? In this episode of the Chips and Tips podcast, host Tim Paul sits down with Shawn Conour, owner and operator of Conour Manufacturing. Shawn shares his incredible journey from growing up in his father's garage—where the air always smelled like coolant—to serving as a Sergeant in the Marine Corps in Afghanistan, and finally returning home to take the reins of the family business What we dive into in this episode: The Military Mindset: How Marine Corps discipline and "living life on fast forward" shaped Shawn’s approach to leadership and business consistency Mission-Critical Problem Solving: Hear the story of how Shawn saved a milk processing plant from losing $5 million in product by delivering a solution on a 36-hour deadline The Leap into Automation: Why Shawn invested in a Fanuc RoboDrill with a pallet system and the "trailblazing" (and sometimes painful) decision to run it on cutting oil Overcoming the Odds: Sean opens up about his struggles with dyslexia and why he believes machining is a "10,000-hour skill" that rewards grit over traditional academics The Future of American Manufacturing: A passionate call to action for shop owners to mentor the next generation and bring manufacturing back to the U.S. Shawn's philosophy is simple: "Bite off more than you can chew and then figure out how to chew it." Whether you are a solo garage machinist or running a multi-machine cell, this episode is packed with insights on perspective, positivity, and the technical hurdles of modern manufacturing. Connect with Shawn: Find him on Instagram and YouTube at Conour Manufacturing Connect with Shawn: IG: @conour_mfg YouTube: Conour Manufacturing Don't forget to like, subscribe, and hit the bell icon to stay updated on the latest tips and tricks from the shop floor! #Manufacturing #Machining #MarineCorps #RoboDrill #SmallBusiness #Automation #CNC #Toolpath

If your shop still debates tool numbers every time you program a part, you are solving the wrong problem. In this episode of Chips and Tips, Justin and Zap continue their deep dive into tool libraries by breaking down the four-digit Tool ID, or TID, system and why separating tool identity from tool number changes everything. They explain how a TID represents the full rotating assembly, including holder and stick-out, why you should assign sequential IDs without overthinking it, when different setups require new TIDs, and how to start a tool library even if you currently have nothing documented. The conversation tackles common objections like “my shop is too unique to standardize” and shows how that mindset quietly limits throughput, first-part yield, and scalability. Most importantly, they reframe optimization: get the program running, get a good part, then optimize. If you want faster setups, more reliable simulation, and a clearer path from programming to shipped parts, this episode will challenge how you think about your tooling system. From estimate to machining, smarter and faster with Toolpath.

In this episode of the Chips and Tips Podcast, I dive into a thought-provoking discussion with Chris Zapattini about the intricacies of tool library management. We explore the various setups and efficiencies—or lack thereof—within different machining environments. From the importance of having a structured tool library to the pitfalls of poorly managed ones, Chris shares insights from his extensive experience in the industry. We discuss what makes a tool library effective, the necessity of including cutting data, and the need for regular audits to ensure consistency and efficiency. Join us as we navigate through the foundational principles of tool library theory and challenge the status quo in machining practices. This is Part 1 of our engaging debate—tune in to elevate your understanding of tool management!

In this episode of the Chips and Tips podcast, Tim Paul sits down with Scott Moise to talk about what it really takes to build CNC software that machinists can trust. Scott’s career spans manual machines, yacht manufacturing, CAM programming, post processing, and years inside the Autodesk ecosystem. That mix of hands on shop experience and deep software knowledge shapes how he thinks about Toolpath today. The focus is simple but hard to execute: solve the problems machinists should not have to solve, without losing respect for the craft. The conversation covers Scott’s journey from Cornwall to New Zealand, early lessons learned on manual mills and lathes, and how those experiences still influence his approach to CAM, tooling data, and automation. Scott explains why speeds, feeds, and tool selection are still broken across the industry, and why those decisions should eventually fade into the background through better data and smarter systems. They also dig into leadership, customer advocacy, and the responsibility that comes with building software for real shops. From post processors to partner ecosystems, Scott shares what it means to grow Toolpath while staying grounded in the realities of the shop floor. If you care about CNC machining, CAM workflows, tooling data, or the future of manufacturing software, this episode offers a thoughtful and practical perspective from someone who has lived it.

What actually goes into making a custom carbide cutting tool, and why do so many tooling decisions look great on paper but fall apart on the machine? In this episode of Chips and Tips, Justin from Toolpath sits down with Dave Stanbach of Carbide Cutting Tools for a deep, practical conversation about carbide tooling in the real world. They dig into scrap carbide pricing and why it has surged, how custom tools are really quoted and tested, and why a simple sketch can be more effective than a fully detailed CAD model. Dave shares hard-earned insight on flute count tradeoffs, helix versus shear geometry, edge prep, coatings, and why features like wipers often fail to deliver better finishes. The discussion also covers thread mills, roughers versus finishers, chip management, and how coatings impact not just tool life but also cutting noise, which matters more than most shops realize. If you run CNC machines, order custom tools, or want to understand what actually drives tool performance on the shop floor, this episode delivers clear, experience-backed answers with no marketing fluff.

In this episode of the Chips and Tips podcast, Tim Paul sits down with Al Whatmough, CEO of Toolpath, to unpack a career shaped by machining, teaching, and building manufacturing software that respects the craft. Al shares how his early experiences in machine shops, classrooms, and engineering labs influenced his approach to CAM, automation, and leadership. The conversation covers what Toolpath really does, how to explain toolpaths to both machinists and non-machinists, and why productivity gains only matter when they align with how shops actually work. They also dive into Al’s role in bringing CAM into Fusion, lessons learned from product leadership at Autodesk, and what he is most focused on today as Toolpath grows. From customer value and sustainable growth to mentorship and faith-driven career decisions, this episode offers a thoughtful look at what it takes to build tools machinists can trust. If you care about CNC machining, CAM workflows, or the future of manufacturing software, this is a conversation worth listening to.

CAM looks clean in theory. The shop floor decides if it actually works. In this episode of Chips and Tips, Tim Paul talks with James Meyette about what it takes to turn CAM strategies into parts that run reliably in production. They cover the evolution of CAM systems, why associativity changed everything, and how five-axis machining quickly exposes weak processes. The conversation dives into multi-pallet five-axis setups, post-processing and simulation realities, CAMplete, Mastercam, Fusion, and where modern tools help without replacing experience. Practical, honest, and focused on what really matters once the spindle starts turning.

In this episode of the Chips and Tips Podcast, I sit down with Devin Bedoni of Lycan Precision to explore the complexities of automation in CNC machining. We tackle the pressing question: should Devin invest in a new spindle or prioritize automation with a robot? As we discuss the nuances of high-mix prototyping and the challenges of integrating automation into existing workflows, Devin shares his insights on balancing production needs with skill levels and the mental load on his team. We also delve into the importance of tool management and programming capacity as critical factors in scaling operations. Join us for a thought-provoking conversation on controlling chaos through automation and the strategic decisions every machine shop faces.

Justin sits down with automation nerd and Lights Out Manufacturing mastermind Graham Francis for a deep dive into the future of robot-tended machining. From vacuum-gripping raw stock to running 25 chaotic OP1s on a trade-show floor, Graham breaks down why part-loading beats pallet-loading, why cobots aren’t “toys,” and how self-aligning fixtures make or break real automation. They get into the messy truth of integrating robots with CNCs, the magic of force-feedback motion, the art of soft-jaw design, and what actually happens when your robot tries to open a chip-packed machine door. It’s a brutally honest, deeply technical, and surprisingly funny tour through automation myths, machine-shop reality, and the wild engineering that makes lights-out machining possible. Find Lights Out Manufacturing here: https://www.lightsoutmfg.com/

Join me in this episode of the Chips and Tips Podcast as I sit down with Ben Engle, a multifaceted content manager at Toolpath. We dive deep into Ben's journey, from his early days tinkering in the garage to his pivotal role in transforming how machining is approached with AI-driven solutions. Ben shares his experiences at Toolpath, including his transition from technical operations to content creation, and how he's helping to shape the future of CNC machining. We discuss the importance of adaptability in the industry, the value of building relationships, and the exciting developments on Toolpath's horizon. Tune in for insights on innovation, community, and the ever-evolving landscape of precision machining.

In this exciting episode of the Chips and Tips Podcast, I sit down with Lauren Fahey, a mechanical engineer and self-proclaimed "Professional Badass." Join us as we explore her journey from working at NASA to her current role as a manufacturing engineer at a space startup. Lauren shares her passion for making things, including her adventures with a desktop CNC machine called the Carvera. We dive deep into her innovative projects, like crafting a custom music box and enamel pins, all while navigating the challenges of machining in a small apartment. Tune in for insights on CNC programming, design-for-manufacturing, and the unique experiences that come with being a maker in the engineering world.

Justin hosts Alex Rosner of Wisconsin CAM Solutions for an in-depth conversation on the art and science of shop ingenuity. Alex brings his dual perspective—running a machining business while also coding and engineering software—to the table. They begin by digging into unconventional probing macros, calibration techniques, and the idea that “doing things wrong” sometimes yields the best results. Then they get into creative shop-floor physics: how to ballast an engine hoist with water, reverse its geometry, and push its limits. They discuss tool-setting trade-offs, the quirks of Brother Speedio machines, and how Alex blends software logic with hardware realities in his day-to-day work. They also share stories of open-source macro development, DIY coolant recycling systems, and the economics of build-versus-buy. The episode wraps with the legendary Freddy coolant-vac debate—why every machinist dreams of owning one, and how to ghetto-rig something that actually works.

Tim Paul sits down with Justin Gray, CTO of Toolpath, for a wide-ranging conversation about the craft, culture, and future of machining. Together they dive into why every shop has its own unique fingerprint, how investing in the right tooling separates good parts from great ones, and why machinists can be both stubbornly traditional and brilliantly innovative. Justin shares candid thoughts on breaking out of the “safe” processes we all cling to, and why there’s never been a better time to be a machinist. Whether you’re running a one-man shop or managing a full production floor, this episode offers sharp insights, shop-floor wisdom, and a few laughs along the way.

In this episode of the Chips and Tips Podcast, I sit down with CAD/CAM legend Kevin Schneider, a key figure behind Autodesk's Fusion software. With over 26 years at Autodesk, Kevin shares his journey from hands-on manufacturing to leading innovative CAD solutions. We discuss the evolution of Fusion, the importance of integrating CAD and CAM, and the challenges of transforming traditional machining processes. Kevin emphasizes the significance of learning from mistakes and the need for a collaborative mindset in the machining community. He also sheds light on future developments in Fusion and the ongoing quest to improve user experience in software. Tune in for valuable insights from a true industry pioneer.

When it comes to CNC automation, should you invest in pallet loading or part loading? In this episode of Chips and Tips, Justin sits down with Michael Gimbel of Gimbel Automation to unpack the tradeoffs, myths, and hidden challenges behind each approach. Michael shares insights from his own journey—starting as a job shop owner frustrated with inefficiency, to building innovative spindle grippers and modular systems designed to make automation simpler, cheaper, and more accessible. Along the way, he and Justin discuss: • The real differences between pallet and part loading • Why chips usually aren’t the problem machinists expect • How spindle grippers can change the game for small shops • The leap from one-op to two-op automation (and why it matters) Whether you run a small shop or manage large-scale production, you’ll come away with practical frameworks for evaluating automation strategies—and a clearer picture of how to unlock more spindle time without breaking the bank.

This week Justin sits down with Dr. Yavuz Murtezaoglu, the mind behind ModuleWorks, whose toolpath algorithms quietly run inside most CAM systems on the planet. From hacking five-axis machining on a 486 processor in the ’90s to leading a 400-person company at the cutting edge of CAD/CAM and AI, Yavuz has seen it all. They talk about the wild early days of “visual collision control” (spoiler: if it crashes in the sim, don’t run it), why mesh vs. NURBS still matters, how deburring became a sleeper hit, and where automation and AI might take manufacturing next. It’s a conversation full of history, humor, and big ideas about the future of making things.

Justin is joined by the one and only Chris Zappettini of Zappettini Consulting for a dive deep into one of their core mantras: “First we make good parts, then we make fast parts.” The duo explores how this principle has shaped their businesses, their code, and their cutting strategies. From the long evolution of Chris’s Asana-based systems to the quirks of quoting, automation, and job shop workflows, they break down how chasing optimization too early can sabotage progress, and how building something solid first paves the way for meaningful speed later. Along the way, they touch on: • Why premature optimization is the enemy • Lessons from job shops, turnkeys, and aerospace brackets • The surprising power of templates and standardized quoting • The real goal: fast throughput, not just fast cycle time • AI’s role in matching parts to templates Whether you’re running a machine shop, writing code, or just trying to build a better system, this episode delivers a punchy reminder: reliability before speed, clarity before cleverness, and good parts before fast ones.

Garrett Wade joins Justin to break down how smart use of Fusion 360 templates, container methods, and zero-point workholding can save hours on every job. From soft jaw strategies to avoiding Z-crashes—and even a peek at Toolpath’s AI-driven future—this episode is packed with practical CAM wisdom for shops that want to move faster and safer.

Join me on the Chips and Tips Podcast as I chat with Tyler Bonde from Mitsui Seiki in episode #12. This episode marks my return to podcasting after recovering from a neck and back injury. Tyler and I dive into his fascinating journey from growing up in Minnesota to his current role in North Carolina. We explore his diverse career path, including his early interest in automotive trades and his transition into machining. Tyler shares insights into his work at Mitsui Seiki, where precision and reliability are key. We also reminisce about our first meeting at a go-karting event, highlighting our shared passion for racing. Tune in for an engaging conversation about the machining industry, personal stories, and the importance of building relationships in sales.

In this episode of the Chips and Tips Podcast, I sit down with Miguel Pinilla, CTO of Arda Systems, to explore the intricate world of automation and variability in supply chain logistics. With over 25 years of experience, Miguel shares insights on the challenges of ensuring timely deliveries, the importance of managing work in progress, and how variability can wreak havoc on operations. We delve into the role of robots in reducing variability and enhancing efficiency, particularly in job shops. Whether you're a manufacturing enthusiast or a logistics professional, this episode offers valuable tips on optimizing processes and maintaining stability in an ever-demanding environment. Join us as we navigate the tyranny of now and uncover strategies to stay ahead in the fast-paced world of manufacturing and logistics.

In this episode of the Chips and Tips Podcast, I dive deep into the world of Kanban with Uriel Eisen from Arda and Austere Manufacturing. We explore how Kanban can streamline inventory management and prevent the chaos of running out of essential supplies. I share my personal journey of implementing Kanban at Toolpath, where I faced challenges like broken end mills and the hassle of reordering. Uriel explains the basics of Kanban, its origins in the Toyota production system, and practical tips for implementation. We discuss the benefits of having a centralized ordering system, the flexibility of creating partial cards, and the importance of assigning ownership in the ordering process. Whether you're a seasoned pro or new to Kanban, this episode offers valuable insights to enhance your shop's efficiency. Tune in to learn how Kanban can transform your workflow.

Join me, Justin from Toolpath Labs, as I dive into an engaging conversation with Jim Belosic, founder of SendCutSend, on this episode of the Chips and Tips Podcast. Discover how Jim's journey from needing car parts to building a thriving business revolutionized the manufacturing world. We explore the challenges and innovations in CNC machining, focusing on SendCutSend's unique approach of producing parts without traditional prints. Jim shares insights on leveraging advanced technology and software to meet customer needs efficiently. Learn about the company's philosophy of training customers to design manufacturable parts and the exciting potential of bridging the gap between designers and machinists. Whether you're a seasoned professional or a curious hobbyist, this episode offers valuable insights into the evolving landscape of manufacturing. Tune in to explore how SendCutSend is shaping the future of machining.

In this episode, Justin Gray (CTO at Toolpath) sits down with James Dyer (Accurate Dial and Nameplate) and Jon Rabinowitz (The Shop Inc.) to talk about the painful, confusing, and occasionally hilarious world of quoting CNC jobs. This one’s for the machinists who: Feel like every quote they write is a shot in the dark Have been burned by material costs, missed features, or surprise inspection demands Use slitting saws, glue and tape, or even manual mills to solve wild quoting puzzles Are trying to raise prices without losing customers (or their minds) We get real about: Quoting mistakes (and the weird lessons learned) Setup strategies for weird parts—including a $2,000 block of PEEK Expediting nightmares, tooling tricks, and the soft jaw rabbit hole Whether automation, zero-point systems, or tape-and-glue workholding actually change how you price jobs When to send a “go away” quote—and when it backfires Plus: the story behind Toolpath’s “question mark bracket,” how to keep a part flat with a spider crane and rollers, and the surprising math behind quoting scrap.

Join me on the latest episode of the Chips and Tips Podcast, where I catch up with Pete, our Head of Product at Toolpath. We dive into his experiences over the past few months, including our recent team retreat in Cleveland. Discover the dynamics of our remote team coming together and the spontaneous creativity that unfolded. Pete shares insights into our product roadmap, focusing on three exciting projects: Project Golden, Project Otter, and more. Learn how we're making Toolpath smarter and more intuitive, and get a sneak peek into the innovative ways we're enhancing user experience. Plus, hear about our late-night brainstorming sessions and the intriguing mechanics of a unique bowling alley. Tune in for an engaging conversation filled with laughter, tech talk, and future plans.

Join me, Tim Paul, on the latest episode of the Chips and Tips Podcast as I sit down with Mark Terryberry from Haas Automation, renowned for his role in the Haas Tip of the Day series. We dive into Mark's journey from a machinist to an educational influencer in the industry. Discover the origins of the Tip of the Day videos and their significant impact on the machining community. Mark shares personal stories, including his early mechanical endeavors and the importance of hearing protection in the shop. We also explore the collaborative process behind creating these insightful videos and how they continue to shape the future of machining education. Tune in for an engaging conversation filled with industry insights and personal anecdotes that highlight Mark's passion for sharing knowledge and fostering mentorship in the machining world.

Get ready to go deep. In this episode, Tim breaks down everything he’s learned over 25 years about cutting parameters—from chip load and flute count to horsepower limits and tool geometry. It’s nerdy, it’s practical, and it’s full of “aha” moments for anyone working with CNC machines or CAM software. If you’ve ever wondered why your calculator settings don’t match real-world results, this one’s for you.

In this episode of the Chips and Tips Podcast, I sit down with Dylan Jackson, co-owner of Protean Machining and host of the Within Tolerance podcast. We delve into Dylan's fascinating journey into the world of machining, starting from his early days as a LEGO enthusiast to his unexpected path through Pima Community College's machining program. Dylan shares candid stories about his career, including a pivotal motorcycle accident and the challenges of working in various machine shops. We also explore the origins of Protean Machining and the lessons learned along the way. Join us for an engaging conversation about resilience, mentorship, and the art of machining.

Join me, Tim Paul from Toolpath, on the third episode of the Chips and Tips Podcast as I sit down with Chris Zappettini from Zappettini Consulting. We dive into the world of CNC machining and explore Chris's journey in the industry. Chris shares his experiences running a consulting company that focuses on everything from training to full-blown turnkeys. We discuss the importance of problem-solving in machining and how passion fuels our work. Chris opens up about the challenges of navigating customer relationships and the art of choosing the right clients. We also reflect on the influence of inspiring educators like Trion Georgiou in shaping our careers. Whether you're a machining enthusiast or just curious about the industry, this episode offers a candid look at the intricacies of CNC consulting and the drive behind it. Tune in for an engaging conversation filled with insights and anecdotes.

In this episode of the Chips and Tips Podcast, I dive into the exciting merger of Toolpath and Chatter, exploring what this means for the future of manufacturing automation. Joining me are Pete Oxenham, founder of Chatter, and Al Watmough, CEO of Toolpath. We discuss how integrating Chatter's real-time data capabilities with Toolpath's innovative solutions aims to close communication gaps in manufacturing processes, enhancing speed and efficiency. We also touch on the challenges and opportunities of creating a seamless, end-to-end system that empowers machinists and programmers to focus on high-level decision-making. Tune in to hear how we're paving the way for a new era of closed-loop automation in the industry.

Welcome to the inaugural episode of the Chips and Tips Podcast, where I, Ben Engel, along with the Toolpath Customer Success Team, dive into the latest in Toolpath and Fusion. In this episode, you'll meet the team: Tim Paul, our Chief Customer Officer, Paul, our Customer Success Manager, and Scott Moyse, who supports our success, sales, and marketing teams. We discuss our commitment to customer success and introduce exciting updates, including the new PreTool features for seamless tool library management and quality of life improvements in Toolpath. We also cover tool compaction options and user control enhancements for 2025. Join us as we explore these innovations and share insights from our experiences in the machining community. Tune in to learn more about how we're making machining more efficient and user-friendly.