845 Aircraft Maintenance

We speak with a KC-135 pilot and licensed airframe and powerplant mechanic who runs a business specializing in aircraft maintenance, avionics upgrades, and aircraft management. In the news, budget cuts at NOAA’s Oceanic and Atmospheric Research Office, a ruling in the so-called “toxic uniform” lawsuit against American Airlines, wildlife hazards, the Swiss Global 7500 aircraft, ATC retirement age, and Air Force restrictions on pregnant pilots. A KC-135R Stratotanker taxis down the flight line in an alert response during a Nuclear Operational Readiness Exercise (NORE) at McGhee Tyson Air National Guard Base, Tennessee, April 6, 2025.(U.S. Air National Guard Photo by Staff Sgt. Jesse Hanson) Guest James Spearman is an aviation entrepreneur who owns James Spearman Aircraft LLC, an FAA Part 145 Repair Station specializing in aircraft maintenance, avionics upgrades, and aircraft management. He is also an active KC-135 Stratotanker pilot with the Tennessee Air National Guard who was awarded the Distinguished Flying Cross in December 2024. James holds a CFI, A&P with Inspection Authorization (IA), and Seaplane ratings (ASES, AMEL, ASEL). He has over 1,000 flight hours in a range of aircraft, from the KC-135 Stratotanker to a Cessna 140, and holds type ratings in the Boeing 707, Boeing 720, Beechjet 400, and Mitsubishi MU-300. James graduated from Middle Tennessee State University with a Bachelor of Science in Aerospace Maintenance Management. In our conversation, James describes flying the KC-135 Stratotanker in a night-time combat mission and experiencing a loss of electrical power. He and his crew managed to compensate and return safely to base.  We also look at how he started his aircraft maintenance business, the type of work performed, and his commitment to a high-level white-glove service. James’ aircraft maintenance company works primarily on Cirrus airplanes, and he is also a Diamond Aircraft authorized service center, an Epic service center, and a Garmin avionics dealer. Seaplane discovery rides and ICON A5 training are offered through Iconic Air & Sea Adventures. James also produces the The James Spearman Show podcast. Eleven Airmen from the 134th Air Refueling Wing receive the Distinguished Flying Cross on December 7, 2024 at a ceremony on McGhee Tyson Air National Guard Base, Knoxville, Tennessee. The ceremony highlighted the critical role played by the recipients during a coordinated defense effort in response to one of the largest missile and drone attacks in history, when Iran launched a massive assault on Israel involving over 300 ballistic missiles, cruise missiles, and unmanned aerial systems. (U.S. Air National Guard photo by Senior Airman Ben Cash) Aviation News Stand Up for NOAA Research – The Time to Act is Now A Statement from the American Meteorological Society, in partnership with the National Weather Association, says “The administration’s 2026 budget passback plan, currently under consideration, eliminates NOAA’s Oceanic and Atmospheric Research (OAR) Office and its 10 research laboratories and 16 affiliated Cooperative Institutes, and moves the few remaining research efforts to different NOAA departments. If enacted, the passback would close all of NOAA’s weather, climate, and ocean Laboratories and Cooperative Institutes.” The organizations are asking concerned citizens to reach out elected representatives and share concerns. Find Your Representative Find Your Senator Judge Throws Out ‘Toxic Uniform’ Lawsuit Against American Airlines After Nearly Eight Years Of Litigation The class action lawsuit, first filed in 2017, alleged that uniforms given by American Airlines to pilots, flight attendants, and other employees caused rashes, hives, breathing difficulties, and headaches. After nearly eight years, the federal judge threw out the lawsuit against American Airlines and former uniform manufacturer Twin Hill in a summary judgment, saying there was insufficient evidence proving that the uniforms caused the symptoms. Rabbit sucked into United Airlines’ plane engine causes ‘giant fireball,’ forces flight to make emergency landing On takeoff from Denver International Airport to Edmonton, Canada, United Flight 2325 experienced a rabbit strike on the #2 engine. A loud bang was followed by “significant vibration.” The FAA reported that in 2024, there were more than 20,000 aircraft wildlife strikes. Most were birds, four were rabbits.See Wildlife Hazard Mitigation from the FAA to report a strike and download data from the FAA Wildlife Strike Database. Rob and the Easter Bunny. (Rob is on the left.) If the brand new $117 million private jet being too big to fit in their hangar was not embarrassing enough for Swiss officials, in less than two months of taking delivery, the jet broke down in Turkey, forcing the Swiss foreign minister to abandon it and fly in a smaller jet The Swiss Air Force acquired a new Bombardier Global 7500 for the diplomatic fleet. Too large for its hangars in Bern, the jet is hangared 40 kilometers away at Payerne Air Base. The main capital runway is too short for it to take off fully fueled. The jet experienced a power loss in one of the two GE Passport engines during takeoff. Transportation Secretary Questions ATC Retirement Age U.S. Transportation Secretary Sean Duffy is concerned about ATC staffing shortages and the weak pipeline of controllers. Duffy said “We have too many controllers that retire after 25 years of service. And so we have to look and go, is this a national security issue? Is this a safety issue? And should these air traffic controllers be retiring after 25 years of service?” Federal law mandates that controllers retire by age 56. The National Air Traffic Controllers Association (NATCA) argues that raising the retirement age doesn’t address the root problem. The union advocates for increased recruitment, enhanced training programs, and stronger retention efforts. Air Force brings back restrictions on pregnant pilots The Air Force is reversing a policy that allowed pregnant pilots to fly under certain conditions, citing insufficient data on the effects of g-force and miscarriage risks. Critics argue that outdated studies and lack of health data have led to restrictive rules, forcing women to choose between flying and family. Mentioned Video: NZ7001 delivery flight talk Brad Scott https://www.youtube.com/watch?v=FD7V4Sg5BV0 Hosts this Episode Max Flight, our Main(e) Man Micah, and Rob Mark.