AI in Manufacturing: Where It Actually Works (and Where It Doesn’t)

In this episode of The Manufacturing Evolution, Ron Schlegel breaks down the practical side of AI in manufacturing—cutting through the hype to focus on where it actually delivers results on the shop floor. Drawing from his deep background in process improvement and quality systems, Ron explores how manufacturers can use AI and smart automation to strengthen consistency, reduce waste, and improve operational efficiency. He walks through real-world applications, showing how these technologies can integrate with existing manufacturing processes rather than disrupt them. More importantly, Ron emphasizes the critical role of people and process—highlighting how the People–Process–Technology framework ensures that innovation drives measurable outcomes, not just complexity. Whether you’re looking to improve quality, streamline workflows, or take the first step toward digital transformation, this episode delivers practical insights and grounded strategies to help manufacturers scale with confidence.