Ashes to Opportunity: Turning Byproducts into Valuable Resources

In this episode of Powering the Process, we explore how ash, once considered a waste product, is becoming a valuable resource across industries. Host Jen Little sits down with David Cantu, Director of Material Handling at ProcessBarron, to discuss the evolution of ash handling, recycling innovations, and the environmental and economic impact of doing it right.In This Episode, You’ll Learn:What ash is and how it’s created from coal, biomass, and waste-to-energy fuelsWhy ash management is critical for environmental compliance and plant efficiencyHow recycling ash reduces landfill waste and lowers overall CO₂ impactThe economic value of ash in cement, agriculture, and emerging biochar/plastics applicationsThe differences between pneumatic and mechanical conveying, and why system design mattersHow modern ash handling systems reduce fire risk, fugitive dust, and community impactWhy every ash handling solution must be custom-engineered to fit a plant’s footprint and budgetThe future of ash recycling as industries shift toward biomass and alternative fuelsFeatured GuestDavid Cantu, Director of Material Handling at ProcessBarronWith nearly 14 years at ProcessBarron, David specializes in ash handling system design, mechanical conveying solutions, and large-scale material handling upgrades for power and industrial facilities. His experience spans site assessments, troubleshooting, custom engineering, and full-system implementation.