How a Swedish Factory Is Making Steel Without Coal episode artwork

EPISODE · Jun 16, 2026 · 8 MIN

How a Swedish Factory Is Making Steel Without Coal

from The Manufacturing Podcast with Fexingo: Factories, Supply Chains, and Industrial Business · host Fexingo

Steel production accounts for about seven percent of global carbon emissions. But a plant in northern Sweden is trying to change that. In this episode, Lucas and Luna visit the HYBRIT demonstration facility in Luleå, where a partnership between SSAB, LKAB, and Vattenfall has replaced coking coal with green hydrogen. The result? Steel made with virtually no carbon dioxide — just water vapor. We walk through the process: how hydrogen is produced using hydroelectric power, how it reacts with iron ore to form sponge iron, and what happens next in an electric arc furnace. We also discuss the economics — green steel costs roughly twenty to thirty percent more than conventional steel today, but automakers like Volvo and Mercedes-Benz are already signing offtake agreements. The hosts dig into the scale challenge: HYBRIT aims to produce one point two million tonnes of fossil-free steel by 2026, but global steel output is nearly two billion tonnes. Can this technology scale, and at what cost? A concrete look at the hardest problem in industrial decarbonisation. #HYBRIT #GreenSteel #SSAB #LKAB #Vattenfall #Hydrogen #Decarbonisation #SteelIndustry #Sweden #Lulea #FossilFreeSteel #ElectricArcFurnace #Volvo #MercedesBenz #IndustrialTransition #Business #FexingoBusiness #BusinessPodcast Keep every episode free: buymeacoffee.com/fexingo

Steel production accounts for about seven percent of global carbon emissions. But a plant in northern Sweden is trying to change that. In this episode, Lucas and Luna visit the HYBRIT demonstration facility in Luleå, where a partnership between SSAB, LKAB, and Vattenfall has replaced coking coal with green hydrogen. The result? Steel made with virtually no carbon dioxide — just water vapor. We walk through the process: how hydrogen is produced using hydroelectric power, how it reacts with iron ore to form sponge iron, and what happens next in an electric arc furnace. We also discuss the economics — green steel costs roughly twenty to thirty percent more than conventional steel today, but automakers like Volvo and Mercedes-Benz are already signing offtake agreements. The hosts dig into the scale challenge: HYBRIT aims to produce one point two million tonnes of fossil-free steel by 2026, but global steel output is nearly two billion tonnes. Can this technology scale, and at what cost? A concrete look at the hardest problem in industrial decarbonisation. #HYBRIT #GreenSteel #SSAB #LKAB #Vattenfall #Hydrogen #Decarbonisation #SteelIndustry #Sweden #Lulea #FossilFreeSteel #ElectricArcFurnace #Volvo #MercedesBenz #IndustrialTransition #Business #FexingoBusiness #BusinessPodcast Keep every episode free: buymeacoffee.com/fexingo

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How a Swedish Factory Is Making Steel Without Coal

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This episode was published on June 16, 2026.

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Steel production accounts for about seven percent of global carbon emissions. But a plant in northern Sweden is trying to change that. In this episode, Lucas and Luna visit the HYBRIT demonstration facility in Luleå, where a partnership between...

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