EPISODE · Jun 16, 2026 · 8 MIN
How DTC Brands Use Returns Data to Inform Product Design
from The Ecommerce Hour with Fexingo: Online Stores, DTC Brands, and Digital Retail · host Fexingo
Episode 56 of The Ecommerce Hour explores how direct-to-consumer brands are mining returns data to improve product design and reduce future returns. Lucas walks through the approach pioneered by apparel brand Marine Layer, which uses detailed return reason codes and customer feedback to identify recurring fit issues and adjust patterns accordingly. Luna shares how mattress brand Helix Sleep applies similar logic to comfort complaints, tweaking foam density specifications in its next production run. The hosts also discuss built-in return rate benchmarks by category, the role of machine learning in clustering return reasons, and the pitfalls of over-relying on aggregated data. Practical advice for brands with limited data volume rounds out the conversation. #ReturnsData #ProductDesign #DTCBrands #Ecommerce #MarineLayer #HelixSleep #CustomerFeedback #FitIssues #ReturnReduction #DataDrivenDesign #Apparel #MattressIndustry #MachineLearning #Business #EcommerceHour #FexingoBusiness #BusinessPodcast #OnlineRetail Keep every episode free: buymeacoffee.com/fexingo
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How DTC Brands Use Returns Data to Inform Product Design
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