How to Build a Profitable Inventory System

Inventory is often the largest asset on a brewery’s balance sheet  and the biggest source of hidden margin leaks. In this episode, we break down how to build a profitable inventory system that protects cash, improves COGS accuracy, and creates operational discipline. You’ll learn how to install simple standard operating procedures, use scorecards to quantify what “good” looks like, and turn inventory management from a monthly headache into a competitive advantage. Plus, we’ll share a practical SOP template you can use immediately.Actionable TakeawaysInstall Clear Inventory SOPsLearn how to document and standardize receiving, transfers, adjustments, and returns so inventory accuracy doesn’t depend on memory or good intentions.Move from Guesswork to Measurement with a ScorecardIdentify the key metrics (turnover, days on hand, shrinkage %, slow-moving SKUs) that quantify what strong inventory management actually looks like.Protect Gross Margin Through Better Valuation & ReconciliationUnderstand how counting discipline and consistent valuation methods improve COGS accuracy and prevent margin distortion.Identify and Plug the “Inventory Leaks”Discover the most common breakdown points — from receiving errors to production yield loss — and how to install controls that prevent them.Free Up Cash Without Increasing SalesSee how improving inventory turns and reducing excess stock can unlock working capital and strengthen your financial position.ResourcesGet the free Brewery Profit Bulletin - tips, tactics and strategies to create more profit in your beer business.Ready to transform financial results in your beer business? Learn more about the Beer Business Finance Association, a network of owners and managers working together to build more profitable companies.