EPISODE · Aug 8, 2025 · 10 MIN
Rethinking manufacturing execution systems in paper and packaging
from The Future of Commerce Podcast · host Kai Aldinger
Manufacturing execution systems (MES) have long driven efficiency in paper and packaging operations. But many of these systems—often 20 to 30 years old—are now a drag on agility, innovation, and competitiveness. This episode, inspired by Rethinking manufacturing execution systems in paper and packaging, dives into why legacy MES platforms are reaching their limits and what the next generation of manufacturing technology looks like.We examine the growing demand for semantically rich, unified data to power AI and intelligent agents, and the need to rethink the MES–ERP relationship. From moving quality management into ERP to leveraging open, adaptable MES platforms like SAP Digital Manufacturing, the conversation highlights real-world partner solutions that blend modern core capabilities with deep industry specialization.What You’ll Learn in This Episode:1. Why Legacy MES Is Hitting Its LimitsHow decades-old, heavily customized systems create rigidityThe talent gap as expert maintainers retireWhy outdated MES can’t keep pace with AI-driven ERP advancements2. The Shift to Semantically Rich, Unified DataThe importance of contextualized data for AI insightsAvoiding costly data replication through centralized data platformsTurning historical production data into predictive gold3. Breaking Down MES–ERP SilosRethinking which functions belong in ERP vs. MESQuality management as a case study in migration to ERPEnabling top-floor-to-shop-floor process optimization4. The Platform-and-Partner ModelHow SAP Digital Manufacturing provides a robust, adaptable MES coreThe role of partners in delivering industry-specific last-mile capabilitiesExamples: Delaware’s DM4Mill, ConCircle’s ConMill suite, T-Con’s die roll optimization5. Future-Ready ManufacturingThe need for openness, scalability, and deep integrationLeveraging cross-industry innovation for sustained competitivenessWhy platform-based MES may be the only viable path forward in the AI eraKey Takeaways:Legacy MES platforms are becoming liabilities in the face of AI and advanced ERP capabilities.Semantically rich, unified data is essential for predictive analytics and intelligent automation.Rethinking the MES–ERP divide unlocks new operational efficiencies.Platform-based MES with partner-driven specialization delivers both modernity and industry fit.Adaptation speed will determine competitive advantage in manufacturing.Subscribe to our podcast for expert insights on manufacturing innovation, AI in industry, and digital transformation strategies. Visit The Future of Commerce for in-depth research on how technology is reshaping production systems. Share this episode with manufacturing leaders, operations managers, and technology strategists navigating the MES evolution.
What this episode covers
Legacy manufacturing execution systems (MES) have been the backbone of paper and packaging for decades—but in the AI era, they’re becoming bottlenecks. In this episode, we explore why aging, heavily customized systems are struggling to keep pace, and how a new platform-and-partner model is reshaping manufacturing performance. From semantically rich data integration to collaborative ecosystems, discover what it takes to modernize operations, unlock AI’s predictive power, and maintain a competitive edge in a rapidly evolving industry.
NOW PLAYING
Rethinking manufacturing execution systems in paper and packaging
No transcript for this episode yet
Similar Episodes
Mar 26, 2026 ·1m
Mar 19, 2026 ·34m
Feb 18, 2026 ·11m
Feb 11, 2026 ·45m