EPISODE · Feb 25, 2026 · 1H 22M
The Real Reason Digital Transformation Fails in Manufacturing
from Disrupted Factory · host A JENDAMARK PODCAST with Yanesh Naidoo
In this conversation, Glenn Gardner joins us to unpack why so many digital transformation initiatives stall between executive dashboards and the factory floor. He explores the manufacturing strategy spectrum, from Lean pull systems to MRP-driven push environments, and explains why most plants operate somewhere in the messy middle. The discussion moves beyond theory into the practical trade-offs of just-in-time production, real-world constraints, and the operational friction that derails well-intentioned projects. We also dig into the true integration challenge inside modern factories. While many operational systems are designed for simple scalar data, maintenance and quality teams work with complex data structures such as vibration spectra, torque-angle curves, and force-displacement signatures. Glenn introduces Unified Namespace thinking, the idea of red versus blue data, and makes the case for designing systems bottom-up to serve operators and technicians first. The result is a grounded, practical view of how to make digital transformation actually work in manufacturing.Glenn Gardner is a Mechanical Engineer, Predictive Maintenance specialist, and Co-Founder of Abelara. He works with maintenance and reliability teams to adopt the right mix of predictive technologies including vibration analysis, thermography, oil analysis, ultrasonics, MCSA, and motion amplification, integrating them into core plant workflows through CMMS and related systems. At Abelara, Glenn helps manufacturers build practical digital transformation roadmaps that connect PdM, CMMS, SCADA, MES, PLC and MQTT environments into coherent, plant-ready solutions. Known for his pragmatic, no-platitudes approach to AI and machine learning, he focuses on relevant use cases and fast, impactful proofs of concept that support long-term, right-sized transformation.Subscribe to our YouTube channel to watch all our episodes, plus bonus weekly video contentConnect with our host, Yanesh Naidoo, on LinkedInBecome a Facebook fan of the podcastFind us on TikTokFollow us on InstagramLearn more about Jendamark
What this episode covers
In this conversation, Glenn Gardner joins us to unpack why so many digital transformation initiatives stall between executive dashboards and the factory floor. He explores the manufacturing strategy spectrum, from Lean pull systems to MRP-driven push environments, and explains why most plants operate somewhere in the messy middle. The discussion moves beyond theory into the practical trade-offs of just-in-time production, real-world constraints, and the operational friction that derails well-...
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The Real Reason Digital Transformation Fails in Manufacturing
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