PODCAST · business
Amplify Your Process Safety
by Amplify Process Safety, LLC
Ranked #2 Safety Podcast! Join industry professionals as they share insight into the world of process safety, including news related to updated codes and standards, recent incidents and what you can learn from them, and their take on all elements of process safety. With decades of combined experience in real, practical implementation, they aren’t just advisors, they practice what they preach. Whether you’re new to process safety, in a role where you interact with aspects of process safety, or an experienced process safety professional, this is the podcast for you.
Episodes
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Episode 155 - Managing Process Safety in Facilities with Interconnected and Co-Located Processes with Guest Maye Emlein
In this episode, Rob is joined by Maye Emlein, an attorney at Verrill Law specializing in environmental law, to discuss the complexities of process safety management and risk management programs in facilities with interconnected and co-located processes. In this episode, you'll learn all about...
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Episode 154 - Managing Process Safety in Spin-Off Companies with Guest Elliot Gabelnick
In this episode, Rob is joined by his college roommate and friend, Elliot Gabelnick, to discuss the management of process safety in spin-off companies. Elliot has over 30 years of experience with DuPont and is now the Director of Global Process Safety and Risk Management at their spin-off…
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Episode 153 - Furnace Fire and Explosion at Shell Polymer
In this episode, Magi and Tori break down the most recent CSB final report on the June 4, 2025 furnace fire and explosion at the Shell Polymers Monaca facility. While thankfully there were no injuries or fatalities from this incident, it did cause approximately $95 million in damages to the...
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Episode 152 - Making Safety Culture Happen with Guest Brian Fielkow
In this episode, Rob is joined by guest Brian Fielkow, a business leader, international speaker, and author with an impressive background in industrial safety, to discuss Brian's new book, Making Safety Happen: The Roadmap to a Safe, Productive, and Profitable Business. This episode is all about...
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Episode 151 - CSB Incident Breakdown: Coke Oven Explosion at United States Steel Corporation
In this episode, Magi and Tori break down the most recent CSB final report: United States Steel Corporation Clairton Plant Coke Oven Explosion. This incident occurred on August 11, 2025 when a coke oven gas leak ignited and exploded, leaving two employees fatally injured, and four more employees...
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Episode 150 - CSB Incident Breakdown: September 29, 2024 Fire and Chemical Release at Bio-Lab Inc.
In this episode, Magi and Tori break down the most recent CSB final report: Bio-Lab Inc. Conyers Fire and Chemical Release. This incident caused 17 days of local lockdowns, including almost two weeks of school closures, and caused an estimated $50.5 million in damages. While thankfully there were...
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Episode 149 - CSB AR3 Volume 4, 2026 Breakdown
In this episode, Magi, Jackson, and Tori break down some of the incidents in volume 4 of the CSB's Accidental Release Reporting Rule (AR3) and some of the key takeaways that can help prevent future incidents. This episode covers confined space safety, the importance of following detailed safety...
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Episode 148 - Introducing Tori
In this episode, Magi is joined by Tori Hargis, the newest member of the Amplify Process Safety team. Magi sits down with Tori to talk about her background and what ultimately led her to joining Amplify. Welcome to the team, Tori! To connect with Tori, find her on LinkedIn here or email her at...
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Episode 147 - Incident Breakdown: November 12, 2024 Explosion at the Givaudan Sense Colour facility in Louisville, KY
In this episode, Rob and Jess break down the CSB final report on the fatal 2024 explosion at the Givaudan Sense Colour facility in Louisville, KY. They discuss the importance of knowing exactly what kind of hazards your facility is working with, implementing Process Safety Management when you are...
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Replay: PSM Back to Basics, Part 1 - Acronyms
While the Amplify team is busy saving lives, please enjoy a replay of part one of our PSM: BACK to Basics series! This episode is all about acronyms. The world of process safety is chock-full of acronyms. In this episode, recorded in 2020, co-founder Wesley and former producer Jo tackle the...
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Replay #1 - Intro to Mechanical Integrity (MI) & RAGAGEP
We are back with another blast from the past! While the Amplify Team is busy saving lives, please enjoy a rerun of episode 1, one of our highest-ranking episodes of all time. In this episode, recorded in June of 2019, co-founders Wesley and Rob give an overview of the Mechanical Integrity (MI)...
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Replay #17 - Tips for a Successful PHA
It's a blast from the past! While the Amplify Team is busy saving lives, please enjoy a rerun of episode 17, one of our highest-ranking episodes of all time. This episode was recorded in February of 2020 by co-founders Rob Bartlett and Wesley Carter, and covers guidelines for a successful Process...
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Episode 146 - Incident Breakdown: October 10, 2024 Toxic Release at PEMEX Deer Park Refinery
In this episode, Rob and Jackson dive into the CSB's final investigation report on the October 2024 fatal hydrogen sulfide release at the PEMEX Deer Park Refinery in Texas. They discuss the importance of proper work permits, proper tagging on equipment, and extra safety measures for contracted...
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Episode 145 - Incident Breakdown: July 14, 2023 Explosions at Dow Louisiana Operations
In this episode, Jackson and Magi do a deep dive on the recently released CSB final report covering the explosions at Dow Louisiana Operations in 2023. Miraculously, despite multiple explosions and millions of dollars in damages, there was not a single injury reported. Tune in to hear what went...
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Episode 144 - CCPS Monograph - Process Safety and the Energy Transition: Battery Technology
In this episode, Rob and Magi discuss CCPS Monograph - Process Safety and the Energy Transition: Battery Technology, and explore safeguards that can be used to reduce risk when using and storing lithium-ion batteries. As batteries become a bigger part of our lives and their use across industries...
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Episode 143 - CCPS Monograph - Process Safety in Business Financial Decisions
In this episode, Rob and Jackson explore a Monograph from the CCPS - How Business Financial Decisions Impact Process Safety Performance. They discuss the importance of senior executives using a proper approach to risk assessment when it comes to making financial decisions that could impact…
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Episode 142 - Exploring Frontline’s Software Tools to Manage Process Safety with CEO Ren Lu You
In this episode, Rob speaks with Ren Lu You, CEO of Frontline Data Solutions, about the importance of effective EHS software in managing safety processes. They discuss Ren's journey to Frontline, Frontline's suite of tools, and how organizations can benefit from integrated safety management...
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Episode 141 - CCPS Monograph Review: Safer Technologies and Alternatives Analysis
In this episode, Magi and Jackson kick off a new miniseries, CCPS Monograph Review, by discussing the Safer Technologies and Alternatives Analysis. They talk about how to develop and implement inherently safer design, the hierarchy of controls, best practices for conducting STAA studies, and the...
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Episode 140 - CSB Best Practice Guidance for Corporate Boards and Executives
In this episode, Rob and Jackson discuss the CSB's Best Practices for Corporate Boards of Directors and Executives in the Offshore Oil and Gas Industry for Major Accident Prevention. They explore the importance of process safety management systems, the business case for process safety, and the...
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Episode 139 - 2025 (Process Safety) Wrapped
In this episode of Amplify Your Process Safety, Rob and Magi wrap up the year by summarizing changes made to the RAGEGAP guidelines in 2025 and discussing some of the biggest incidents featured in our podcast this year. Stay tuned through the end of episode to hear Rob get up on his infamous soap...
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Episode 138 - Creative Approaches to Managing Batch Processes
In this episode, Rob and Magi dive into batch operations and the unique complexities they pose when compared to continuous processes. They discuss following guidelines from the book Guidelines for Process Safety in Batch Reaction Systems, written in 1999, and other safeguards that can be added…
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Episode 137 - Cornerstones of Process Safety Training with Guest Tim Murphy
In this episode, Rob is joined by Tim Murphy, the Manager of the Corporate Process Safety Department at one of our longtime clients, Arkema. Rob and Tim discuss Cornerstones of Process Safety, a Process Safety training workshop that Amplify partnered with Arkema to create and bring to their...
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Episode 136 - CSB AR3 Breakdown - Pressure Relief: When do you need it and where does it go?
In this episode, Jackson and Magi discuss some of the incidents in the CSB's most recent volume of the Accidental Release Reporting Rule, or AR3 as we like to call it. This episode is all about the importance of pressure relief systems and thorough hazard evaluations to ensure the safety of...
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Episode 135 - Incident Breakdown: July 31, 2024 Ammonia Release at Cuisine Solutions
In this episode, Rob and Jackson discuss the findings of the CSB report regarding an ammonia release incident at Cuisine Solutions in Sterling, Virginia. They delve into the details of the incident, the safety highlights from the report, and the recommendations made by the CSB to improve safety...
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Episode 134 - Process Safety in Process Design with Guest Bruno de Kort
In this episode, Rob is joined by Bruno de Kort, a Chemical Process Engineer and technical leader at Arkema. They discuss the importance of process safety in process design, and walk through the steps of designing a process with process safety as the top priority. Tune in to find out more! To...
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Episode 133 - Human Reliability Analysis (HRA) with Gilsa Monteiro
In this episode, Rob is joined by Gilsa Monteiro to discuss Brazil's Human Reliability Analysis (HRA) and the advantages the guidelines bring to the process safety industry. Gilsa is a process safety expert based in Brazil with both a Masters and a PhD in Nuclear Engineering. Tune in to hear all...
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Episode 132 - AR3 Volume 3
In this episode, Magi and Jackson discuss several incidents documented in the Chemical Safety Board's third volume of the Accidental Release Reporting Rule, or AR3 as we like to call it. This episode is focused on the importance of process safety training, hazard analysis, and proper procedures...
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Episode 131 - CSB AR3 Breakdown: Human Error and Incompatible Chemicals
In this episode, Jackson and Magi continue their miniseries on the CSB's Accidental Release Reporting Rule (AR3). They break down incidents that highlight the critical importance of identifying incompatible mixtures in chemical processes, including incidents at Domtar Paper Company, Darling...
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Episode 130 - CSB AR3 Breakdown: Preventing Injury with Proper PPE
In this episode, Jackson and Magi continue their miniseries on the CSB's Accidental Release Reporting Rule (AR3). They discuss incidents where the release of hydrogen cyanide, chlorine gas, and other toxic gasses lead to injuries, and even fatalities, that could have been prevented by use of…
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Episode 129 - Incident Breakdown: Explosion, Molten Salt Eruption, and Fatal Injury at TS USA Liquid Nitriding Facility
In this episode, Rob Bartlett and Jackson break down the CSB's final report on the explosion at the TS USA Liquid Nitriding Facility in Chattanooga, Tennessee. They discuss the details of the incident, the findings from the CSB, and recommendations for improving safety management systems both at...
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Episode 128 - Incident Breakdown: Honeywell Geismar, LA Incidents
In this episode, Rob and Magi break down the CSB's incident report on the Honeywell Geismar facility, which includes three significant hydrofluoric acid releases that occurred between 2021 and 2024. They review the CSB's analysis of each incident, highlight safety issues and failures in process...
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Episode 127 - CSB AR3 Breakdown - Preventing Incidents with Proper Lockout/Tagout (LOTO)
In this episode, Magi and Jackson discuss the importance of lockout/tagout procedures in process safety, analyzing several incidents that highlight failures in energy isolation and the consequences of neglecting safety protocols. They delve into the need for thorough procedures and best practices...
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Episode 126 - Designing Chemical Plants with Process Safety in Mind
In this episode, Rob interviews Alex Pawlowski, Vice President of Design and Operations at SPEC Process Engineering and Construction. They discuss the critical role of process safety in engineering and construction, particularly in projects involving hazardous materials. Alex shares insights on…
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Episode 125 - AR3 Volume 2
In this episode, Magi and Jackson discuss some of the incidents included in Volume 2 of the CSB's Accidental Release Reporting Rule, and some safeguards that can be put in place to prevent such incidents from happening. For more about the 2023 Heater Fire at Marathon Martinez Renewables Facility,...
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Episode 124 - Managing Process Safety with APSM Software with Guest Tyson Alexander
In this episode, Rob is joined by Tyson Alexander, head of sales at APSM. Tyson has been at APSM for over 18 years and he talks us through some of the history of APSM, including what the "A" stands for, the evolution of process safety management, and real-world application of APSM software. For...
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Episode 123 - Simultaneous Operations - a Safe Work Practice from CCPS
In this episode, Rob and Magi discuss the recently released Safe Work Practice from the Center for Chemical Process Safety (CCPS) about Simultaneous Operations (SIMOPS) for offshore and operating plants. SIMOPS are defined as "two or more different activities occurring at the same time that are...
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Episode 122 - Incident Breakdown: 2023 Heater Fire at Marathon Martinez Renewables Facility
In this episode, Magi and Jackson breakdown the most recent CSB final report. They cover the 2023 fire at the Marathon Martinez Renewables Facility that resulted in a significant injury for one employee and $350 million in property damage. This breakdown includes a review of the event…
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Episode 121 - ARRR Summaries & Trends
In this episode Magi and Jackson break down the CSB's Accidental Release Reporting Rule (ARRR) - what it is and some of the incidents reported under this rule. The ARRR requires reporting certain incidents to the CSB and has led them to deploy to some incidents that they may not have otherwise...
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Episode 120 - The New & Improved Combustible Dust Standard - NFPA 660
In this episode, Rob and Jackson lead listeners through NFPA 660; the new and improved combustible dust standard, which was released in late 2024. They discuss the reason for the new standard, other meaningful changes in the standard, general requirements of the standard, the titles of the…
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Episode 119 - Behind the Curtain - Updating of PRD Standards with Guest Casey Houston
In this episode, Rob is joined by Casey Houston, principal engineer of Chemitics, a consulting firm that specializes in overpressure protection and effluent handling system designs. Casey has been a participant with the AIChE DIERS group since 2006 and has been a member with the API Subcommittee…
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Episode 118 - Recent Natural Disasters and Their Process Safety Consequences
In this episode, Rob and Magi discuss some of the natural disasters that have contributed to process safety incidents in recent years, including the impacts that Hurricanes Harvey, Laura, Ida, Ian, and Helene have had. For related content, please check out our past episodes below. Episode 26 -...
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Episode 117 - Introducing Jackson
In this episode, Rob is joined by Jackson Colley, the newest member of the Amplify Process Safety team. Rob sits down with Jackson to talk about his background and what ultimately led him to joining Amplify. Welcome to the team, Jackson! To connect with Jackson, find him on LinkedIn here or email...
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Episode 116 - 2024 (Process Safety) Wrapped
In this special episode, Rob and Magi present 2024 (Process Safety) Wrapped. They cover regulatory changes that took place this year, major incidents the CSB has deployed to, metrics on other minor process safety incidents they've tracked this year, CSB reports issued this year, and their hopes…
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Episode 115 - RMP 101 with Guest Mathew Todaro
In this episode, Rob welcomes back Mathew Todaro, a partner at Verrill Law who defends and negotiates on behalf of his clients under statutes such as the Clean Water Act, EPCRA, and FIFRA, with a particular focus on Section 112(r) of the Clean Air Act. Today, Rob and Mat give listeners a crash...
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Episode 114 - What's New with OperAid? with Guest Neil Beekie
In this episode, Rob welcomes back guest Neil Beekie, CEO and Co-Founder of OperAid. Listeners may remember him from Episode 79 (listen here) back in the summer of 2023, where he introduced us to OperAid, a software tool that assists operators with real-time verification of manual tasks. Today…
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Episode 113 - The Challenges of Aging Facilities
In this episode, inspired by the CSB investigation update into the 2023 explosion and toxic chemical release at the Honeywell facility in Geismer, LA, Rob and Molly discuss the challenges of aging equipment and infrastructure at chemical plants and refineries. They discuss the aforementioned...
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Episode 112 - Why the CSB is Calling for More Remote Isolation Equipment
In this episode, Rob and Magi discuss the CSB's new safety study titled "Remote Isolation of Process Equipment" that includes recommendations to regulators and emphasizes the need for greater adoption of remote isolation equipment at chemical facilities across the country. Rob and Magi run…
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Episode 111 - PHA Principles Part 3 - Safeguards
The final part of our mini deep dive into different aspects of Process Hazard Analyses (PHAs) is finally here. In today's episode, Molly and Magi talk PHA safeguards, including hierarchy of controls, common types of safeguards (including how and when operator response can be credited in a PHA),...
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Episode 110 - PHA Principles Part 2 - Consequences
This episode is the second of a three part series in which Molly and Magi take a deep dive into different aspects of Process Hazard Analyses (PHAs). In today's episode, they talk PHA consequences, including some common pitfalls to avoid when it comes to considering consequences in a PHA, general...
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Episode 109 - PHA Principles Part 1 - Causes
This episode is the first of a three part series in which Molly and Magi take a deep dive into different aspects of Process Hazard Analyses (PHAs). In today's episode, they talk PHA causes, including identifying causes of deviation in HAZOP, What-If, and Checklist methodologies, some common...
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ABOUT THIS SHOW
Ranked #2 Safety Podcast! Join industry professionals as they share insight into the world of process safety, including news related to updated codes and standards, recent incidents and what you can learn from them, and their take on all elements of process safety. With decades of combined experience in real, practical implementation, they aren’t just advisors, they practice what they preach. Whether you’re new to process safety, in a role where you interact with aspects of process safety, or an experienced process safety professional, this is the podcast for you.
HOSTED BY
Amplify Process Safety, LLC
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Frequently Asked Questions
How many episodes does Amplify Your Process Safety have?
Amplify Your Process Safety currently has 176 episodes available on PodParley. New episodes are automatically indexed when they're published to the podcast feed.
What is Amplify Your Process Safety about?
Ranked #2 Safety Podcast! Join industry professionals as they share insight into the world of process safety, including news related to updated codes and standards, recent incidents and what you can learn from them, and their take on all elements of process safety. With decades of combined...
How often does Amplify Your Process Safety release new episodes?
Amplify Your Process Safety publishes regularly with 176 episodes available. Check the episode list for the typical release schedule.
Where can I listen to Amplify Your Process Safety?
You can listen to Amplify Your Process Safety on PodParley by clicking any episode. We provide an embedded audio player for direct listening, and you can also subscribe via your preferred podcast app using the RSS feed.
Who hosts Amplify Your Process Safety?
Amplify Your Process Safety is created and hosted by Amplify Process Safety, LLC.
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