Within Tolerance

A long overdue catch-up with Dylan and Zap. Dylan owns up to overcommitting the shop and relearning that automation doesn't save you from yourself, then runs through tooling, RO water, and a 3D printer that ate itself mid-print. Zap talks Kinematic Sauce, building systems that persist without him, and why being cheap is the fastest way to sink a shop. Plus neat oil, buying machines the right way, and a vice that took a swan dive into the chip bin.Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

Justin and Zap dig into the idea that a good tool library is never finished. They cover treating it as a digital twin of your crib, promoting tools from bench to standard, and when it's fine to let a specialty tool live outside the system entirely. The theme running underneath it all: seek perfection if you want, just don't let it stop you from starting.Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

Episode two digs into presets to boost throughput in CAM. Justin and Zap break down the golden rule—if you're dialing in feeds and speeds every single program, you need a preset—plus how far the rabbit hole goes with floor finishing, wall finishing, tape-and-glue, and everything in between. Plus why the same carbide in a different holder isn't the same tool at all.Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

Kicking off Down the Rabbit Hole, a new Within Tolerance podcast for nerds, by nerds. Justin and Zap launch their multi-part series "My Tool Library Is Better Than Yours" with the bootstrap basics: a simple four-folder structure, modeling your holders and tools accurately, and getting roughing and finishing presets dialed in. No money required—just stop building tools from scratch every damn time.Links mentioned:Fusion Essentials - https://github.com/Kings-Mountain-Labs/Fusion-EssentialsCheck out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

Justin Gray catches us up on life post-Toolpath. We get into Justin Gray Labs and his vibe coding kits — along with the security nightmares they're built to prevent. He's also chasing fidget pistons to a two-tenth window on a Syil and Speedio. Then we get into Kinematic Sauce, the calibration algorithm he and Zap built for Speedios, with Fanuc and Haas next. Plus, his new show Down the Rabbit Hole is launching soon here on Within Tolerance! Check out Justin's IG @justingraylabs and at justingraylabs.com-----------------------------------------Help support the podcast ⁠www.patreon.com/withintolerancepodcast

Two months of catching up with Zap: the Toolpath Summit recap, his Claude-built ERP CritLink processing real money, and his Boise shop dialed in for remote operation. Dylan finally has power, runs the Flex overnight, untangles a kinematic shift on the C250, and survives a titanium job that tried to take him out.Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

Matt Blackwell spent over two decades fixing jets and flying C-17s before building a one-man backyard shop and a fiber laser fixture business he never planned on. We talk spindle gripping lessons, the messy line between hobby and business, and how a guy in a backyard shop ends up tapping a few hundred thousand holes.Check out Matt's IG @blackwell_engineering-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast