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All Episodes

Lean 911 — 82 episodes

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Title
1

Your Machines Are Lying to You, and So Are Your Equipment Vendors – The Hidden Waste Most Manufacturing Engineers Ignore

2

What a Fighter Pilot Can Teach You About Selling Lean Value – with Randy Fitzhugh

3

Standards Written in Blood –  There May Be No Second Chance

4

The CFO vs. Lean: The Fight That Gets Lean Leaders Fired

5

The Illusion of Business “Logic” – Brilliant at Home, Illogical at Work

6

Book Review – Accidentally Aligned with Jason Neal

7

Are You Set Up to Win? – Find Out Here!

8

Stop Misusing the 2-Bin Kanban System

9

Let’s Make 2026 a Year of “Return to the Basics”

10

Where Are The Engineers?

11

Do You Really Understand the Toyota Production System House?

12

How Do You Price Your Product?

13

Stop Measuring Productivity

14

Institutionalized Waste from Mura and Muri

15

Lessons from the Danaher Business System Office III – Humble Errors: Mistakes We Made when Creating the Danaher Business System

16

Lessons from the Danaher Business System Office II – The Role and Structure of a Lean Office

17

Lessons from the Danaher Business System Office I – Do You Have a Purpose?

18

Problem Solving IX – Are you a Critical Thinker? The Mindset of a Problem Solver

19

How Compensation Systems Can Kill a Lean Transformation

20

Why the Danaher Business System Was Successful – The Answer May Surprise You!

21

The Problem with OEE and Absorption Accounting

22

Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Two Marks Anything)

23

Problem Solving VIII – Defining the Span of Control to Enable Problem Solving

24

Why Don’t Your Leaders Listen to You?

25

Mark’s Favorite Lean Financial Metric – Free Cash Flow as % of Net Income

26

Death by Point Kaizen – Why You Need Kaikaku

27

The Games We Play With On-Time Delivery Metrics

28

Target Costing – Make Money on Job #1

29

Why Aren’t There More Value Stream Organizations?

30

Jerry Wright – Book Review: “The Insanity Trap – What Your MRP Consultant Won’t Tell You”

31

Griselda Abousleman – The Power of Optimism

32

How Do You Define a Defect?

33

The Productivity Hysteria

34

Death by Lean Audits

35

Generational Yokoten

36

Respect for People with Nathan Corliss

37

The Way of Lean Investing with Cliff Ransom

38

The Poison of Metrics – With Jon Boucher

39

The 7 Flows – With Jon Boucher

40

Why The Theory of Constraints (TOC) Was Not Included in the Creation of DBS

41

The Early Days at Danaher with Art Byrne

42

How to Create a Lean Culture – With Art Byrne

43

Why You Need a Lean Sensei

44

Art Byrne – The Lean Answer Book

45

Mixed Model Production II – Implementation

46

Mixed Model Production I – Introduction

47

Destructive Lean “Leadership”

48

On-Time Delivery Metrics – Measure to Promise or to Request Date?

49

Chairs – To Sit or Not to Sit

50

Problem Solving VII – The Problem with Problem Escalation

51

Hide Oba – Lean TPS Basics and lessons from his Father, Hajime Oba

52

Hajime Oba – His life and His Journey – Radiating The Toyota Production System Throughout the Globe

53

Whatever Happened to Kaizen?

54

3P and Moonshine with Jon Boucher

55

Basic Lean Humor – GAN AWAY

56

Lean Administrative Processes with Joe Rutz

57

My 10 Rules of a Process

58

My View on 3rd Party Awards and Certifications

59

Problem Solving VI: Trust But Verify – Challenge the Status Quo

60

Problem Solving V: Types of Problems

61

Problem Solving IV: Leading and Lagging Indicators

62

Problem Solving III: How to Define a Problem

63

Problem Solving II: Solving Problems at the Lowest Level

64

Problem Solving I: Problem Fixing vs. Problem Solving

65

Daily Management

66

Kaizen III – Anatomy of a Kaizen via The Report Out

67

Kaizen II – Pitfalls

68

Kaizen I – Rules

69

Perspectives – VA vs NVA

70

Accounting For Lean

71

Lean Accounting

72

My Brief Encounter With Greatness

73

What Happened to the “Fast” in Fast Food?

74

Analyzing Capital Expenditures from a Lean Perspective

75

Benchmarking and The Rubik’s Cube Through a Lean Lens

76

TAKT Time

77

Lean and Trust

78

DBS vs. TPS

79

Kanban

80

Single Minute Exchange of Dies (SMED)

81

Standard Work

82

Lean Mindset